Ajman Most Trusted Supplier for Industrial Screw & Barrel Sets – Full Technical & Buyer Guide
The UAE’s plastic manufacturing sector is expanding rapidly, and industrial units in Ajman, Dubai, Sharjah, Abu Dhabi, Al Ain, Jebel Ali, and Ras Al Khaimah are increasingly demanding high-precision, long-life, and performance-driven machine components. Among these, the Screw & Barrel Set remains the single most critical part for extrusion and injection molding efficiency.
As industries move toward higher throughput, premium polymer processing, and minimal downtime, the need for a reliable, technically strong, and quality-focused supplier becomes essential. This is where Vishwakarma Plast stands out as a preferred partner.
Vishwakarma Plast is a leading Screw & Barrel manufacturer based in Ahmedabad, Gujarat, India, supplying premium-grade solutions across India and the UAE.
This detailed guide explains why Vishwakarma Plast is trusted by industrial buyers in Ajman, and what makes their Screw & Barrel technology superior for UAE’s demanding production conditions.
Why Industrial Buyers in Ajman Prefer a Trusted Screw & Barrel Supplier
Buyers searching for terms like “Screw & Barrel Set Supplier UAE,” “Screw Barrel Manufacturer Ajman,” and “Best Screw Barrel for Plastic Machines UAE” often share common challenges:
- Frequent wear due to abrasive materials
- Output inconsistency in high-temperature UAE environments
- Poor melt uniformity affecting product quality
- Machine downtime due to screw or barrel failure
- Need for precision parts to match European, Chinese, and Indian machines
- Requirement for customized designs based on polymers and applications
Vishwakarma Plast solves these challenges with in-house engineering, advanced material technology, and UAE-focused product designs.
Complete Range of Industrial Screw & Barrel Sets for UAE Machinery
Vishwakarma Plast offers a comprehensive portfolio designed for injection molding, extrusion, rubber, and specialized applications.
1. Injection Screw & Barrel Set
Designed to deliver:
- Excellent melt quality
- High back-pressure stability
- Precision tolerances
- Improved energy efficiency
Ideal for PP, HDPE, LDPE, PET, and engineering-grade polymers used in injection units across Ajman and Dubai.
2. Plain Screw & Barrel Set
Best for general-purpose extrusion and injection:
- Simple yet strong design
- High durability
- Uniform plasticizing for basic polymer grades
Commonly used by industries in Sharjah, Ajman, and Ras Al Khaimah.
3. Groovefeed Screw & Barrel Set
Perfect for high-output extrusion:
- Deep-cut groove design
- Higher feed intake
- Reduced slippage
- Excellent throughput improvement
Widely preferred by HDPE pipe and granule producers in UAE free zones.
4. Twin Parallel Screw & Barrel Set
Engineered for:
- Rigid PVC profiles
- High torque transmission
- Superior melt homogeneity
Used in window profiles, WPC, and PVC extrusion lines across Ajman and Abu Dhabi.
5. Twin Conical Screw & Barrel Set
Specially designed for PVC extrusion:
- High compression zones
- Balanced shear
- Better plasticizing for sensitive PVC compounds
A top choice for building material manufacturers in Sharjah and Al Ain.
6. Twin Segmented Screw & Barrel Set
For flexible assembly and maintenance:
- Modular segments
- Cost-effective part replacement
- Suitable for wide polymer variations
Ideal for production units handling multiple formulations.
7. Vented Screw & Barrel Set
Built for high-moisture polymer processing:
- Specialized venting zone
- Improved degassing
- Consistent melt output
Used widely in recycling units in Jebel Ali and Dubai.
8. Rubber Hot & Cold Feed Screw & Barrel Set
Customized for rubber compounding:
- High wear resistance
- Precision feed design
- Excellent pressure stability
Supports rubber processing industries in Ajman and Ras Al Khaimah.
9. Customized Screw & Barrel Set
Tailored for:
- Special polymers
- High-output machines
- OEM-specific configurations
10. Refurbishment / Rebuilding Services
Cost-effective and fast turnaround:
- Re-chroming
- Re-boring
- Hardfacing
- Nitriding and polishing
A major advantage for UAE companies needing quick restoration without replacing full assemblies.
Technical Excellence: What Makes Vishwakarma Plast Superior?
1. Metallurgy & Material Selection
Different polymers require different metallurgy. Vishwakarma Plast uses:
- Alloy steels (EN41B, EN24, DIN materials)
- Tool steels for abrasive materials
- High-strength chromium and tungsten-based alloys
This ensures longevity even in hot UAE environments.
2. Nitriding & Bimetallic Coating
To reduce wear and extend lifespan:
- Gas nitriding for surface hardness 65–70 HRC
- Bimetallic barrels for abrasive materials
- Colmonoy coating in high-wear zones
Ideal for fillers, recyclates, and PVC.
3. High Hardness & Wear Resistance
Precision heat treatment ensures:
- Uniform hardness
- Deep case depth
- Exceptional abrasion resistance
Supports long production cycles across Ajman and Dubai industries.
4. Tight Tolerance Accuracy
CNC machining delivers tolerances within ±0.01 mm, enabling:
- Smooth plasticizing
- Energy savings
- Higher melt consistency
5. Improved Throughput & Processing Capability
Optimized screw geometry provides:
- Higher feed rate
- Reduced shear heat
- Better mixing
- 12–35% throughput improvement (application dependent)
6. Output Efficiency
Better melt + better compression =
Higher production rate + lower energy consumption + longer component life.
Advanced Manufacturing Capabilities
Vishwakarma Plast maintains strict quality control with:
In-House CNC Machining
- Precision turning
- Deep-hole boring
- Screw milling
- Profile grinding
Heat Treatment & Surface Hardening
- Gas nitriding
- Induction hardening
- Bimetallic lining
Comprehensive Quality Checks
- Ultrasonic testing
- Hardness testing
- Concentricity inspection
- Pitch and flight profile accuracy
Custom Manufacturing
Tailored for:
- Polymer behavior
- Output requirements
- Machine models
- Product applications
Export-Grade Packaging
Every shipment to UAE includes:
- Moisture-proof wrapping
- Rust-prevention coating
- International-standard wooden crates
Key Benefits for UAE Industrial Buyers
✔ Higher Durability
Designed for hot climates, abrasive materials, and long production cycles.
✔ Better Melt Quality
Uniform heating and mixing improve product finish and dimensional accuracy.
✔ Energy Efficiency
Optimized screw geometries reduce motor load.
✔ Consistent Output
Stable throughput ensures predictable production.
✔ Multi-Polymer Support
Ideal for PVC, HDPE, LDPE, PP, ABS, Rubber, and Engineering Polymers.
✔ Lower Maintenance
Surface treatments and precision machining ensure extended lifespan.
Final Thoughts
Whether you operate an extrusion plant in Ajman, an injection molding unit in Dubai, or a recycling facility in Jebel Ali, choosing the right Screw & Barrel Set Supplier in UAE directly impacts efficiency, product quality, and operating cost.
Vishwakarma Plast delivers:
- Superior metallurgy
- Advanced engineering
- Long-life performance
- Precision manufacturing
- UAE-focused customization