Al Ain Trusted Supplier for Groovefeed Screw & Barrel Set
For plastic extrusion units in Al Ain, achieving higher material throughput, stable pressure, and maximum productivity starts with selecting the right Groovefeed Screw & Barrel Set. As UAE industries expand across Dubai, Sharjah, Ajman, Abu Dhabi, Jebel Ali, and Ras Al Khaimah, demand for advanced and durable extrusion components continues to rise.
Vishwakarma Plast proudly fulfills this demand as a leading manufacturing plant in Ahmedabad, Gujarat, India, supplying PAN-India and exporting premium-quality Groovefeed Screw & Barrel Sets to the UAE.
With decades of technical expertise, modern CNC machinery, and export-focused quality standards, Vishwakarma Plast is recognized as one of the best Groovefeed Screw Barrel Manufacturers for high-output plastic extrusion lines in the UAE.
Why UAE Industries Prefer Groovefeed Screw & Barrel Sets
A Groovefeed Screw & Barrel Set is engineered to improve the feeding of materials in the extrusion process—especially HDPE, LDPE, PP, and PVC. Its unique groove geometry and feed zone design create superior frictional force, preventing slippage and ensuring an efficient melting profile even under heavy loads.
Key Reasons Groovefeed Sets Are Popular in UAE:
- Ideal for high-output extrusion lines operating in industrial zones like Al Ain, Dubai, Sharjah, and Jebel Ali
- Stable feeding performance even with recycled or slightly moist materials
- Higher screw torque transmission, resulting in reduced energy consumption
- Enhanced wear resistance and long operational lifespan
For plant owners and maintenance teams looking to improve extrusion efficiency, a precision-designed groovefeed system delivers measurable performance advantages.
Technical Breakdown: How Groovefeed Screw & Barrel Sets Improve Output
To help UAE procurement teams and OEMs better understand the engineering behind the product, here are detailed technical insights:
1. Groove Geometry & Feed Zone Design
The feed section incorporates helical or straight grooves that:
- Increase friction between granules and the barrel
- Improve material grip for higher mass flow
- Reduce backward slippage under high pressure
This results in excellent feeding stability—critical for HDPE and LDPE pipes, profiles, and blown film applications.
2. L/D Ratio, Compression Ratio & Output Optimization
At Vishwakarma Plast, we design using:
- L/D Ratio: Typically 24:1, 28:1, or as per machine requirement
- Compression Ratio: Balanced ratios to ensure uniform melting and output stability
- Optimized channel depth for material-specific requirements
These configurations support both high-output extrusion screws and energy-efficient production.
3. Advanced Metallurgy for Longer Life
Materials used:
- EN41B for nitrided screws & barrels
- OHNS (Oil Hardening Non-Shrink Steel) for heavy-duty applications
- Bi-Metallic options for highly abrasive materials
Technical enhancements include:
- Nitriding depth: 0.6–0.8 mm for wear resistance
- Chrome plating for corrosion resistance
- Vacuum hardening to achieve uniform hardness and stability
4. Wear & Corrosion Resistance
Every set is engineered for:
- High-temperature stability
- Resistance to caustic gases during PVC processing
- Superior endurance during long production cycles
UAE factories benefit from lower maintenance frequency and fewer shutdowns.
5. Compatibility with Injection & Extrusion Machines
Our Groovefeed Screw & Barrel Sets are compatible with:
- Pipe extrusion lines
- Blown film plants
- Granule extrusion units
- Sheet extrusion lines
- Plastic recycling machinery
- OEM machinery and custom retrofitting
Across Al Ain, Abu Dhabi, Dubai, and Sharjah, industries rely on our components for consistent performance.
How Vishwakarma Plast Manufactures High-Precision Groovefeed Screw & Barrel Sets
As a full-scale manufacturing plant in Ahmedabad, Gujarat, Vishwakarma Plast offers end-to-end in-house production. This ensures accuracy, durability, and export-grade quality for every UAE consignment.
1. CNC Machining for Precision Screw Flights
We use:
- Multi-axis CNC machines
- Automated thread milling
- Perfect pitch accuracy
- Low runout tolerances
This ensures smooth rotation and highly stable pressure build-up.
2. Heat Treatment & Surface Hardening
Processes include:
- Vacuum hardening for uniform hardness
- Gas nitriding for deep case hardening
- Induction hardening for stress-free surface treatment
- Chrome plating where corrosion protection is required
Each screw & barrel undergoes HRC hardness testing, ensuring it meets international performance standards.
3. Quality Control for UAE Export
Every unit is checked for:
- Diameter tolerance
- Runout accuracy
- Groove depth and pitch precision
- Alignment and surface uniformity
4. Export-Grade Packaging
For UAE shipments, we use:
- Moisture-proof wrapping
- Wooden crates
- Anti-rust agents
This ensures safe delivery to Al Ain, Jebel Ali Port, Dubai Industrial City, and Ras Al Khaimah Free Zone.
Benefits for UAE Plastic Processing Factories
Whether you’re an extrusion plant owner or a procurement manager, upgrading to a Vishwakarma Plast Groovefeed Screw & Barrel Set offers major advantages:
✔ Higher Material Feeding Efficiency
Grooves improve grip and ensure consistent feeding even with challenging materials.
✔ Reduced Energy Consumption
Improved efficiency in the feed zone means the motor works less to generate the same output.
✔ Higher Output Rates
Optimized compression and geometry increase production capacity significantly.
✔ Long-Life, Low-Maintenance Performance
Metallurgy + nitriding + precision machining = extended lifespan.
✔ Minimal Downtime
High wear resistance ensures longer runs between maintenance cycles.
✔ Ideal for High-Friction & High-Moisture Materials
Suitable for recycling units and mixed-material extrusion processes common across UAE industries.
Why Vishwakarma Plast Is UAE Preferred Groovefeed Screw Barrel Supplier
- Manufacturing plant in Ahmedabad – not a trader
- Engineering expertise with custom designs for UAE extrusion lines
- Proven supplier to Al Ain, Dubai, Sharjah, Ajman, Abu Dhabi, Jebel Ali, and RAK
- High-intent industry support for:
- Extrusion factories
- Recycling units
- OEM machine builders
- Maintenance contractors
- Extrusion factories
- Export-focused quality and fastest delivery schedules
When UAE clients search for “Best supplier in UAE”, “High-performance Groovefeed Screw & Barrel Set”, or “Request quotation for screw & barrel”, Vishwakarma Plast continually stands out as a trusted partner.
Contact Vishwakarma Plast Today
For free quotations, technical guidance, machine compatibility checks, and fastest UAE delivery, contact us today.