Customized Screw & Barrel Set Supplier in Dubai for Industry-Specific Needs
In the fast-growing UAE manufacturing ecosystem—covering plastic extrusion, injection molding, recycling, and PVC pipe production—factories increasingly demand customized, high-performance screw & barrel systems. Vishwakarma Plast, a trusted Customized Screw & Barrel Set Supplier in Dubai, delivers engineered solutions built for durability, precision, and industry-specific performance.
With a fully equipped manufacturing plant located in Ahmedabad, Gujarat, India, Vishwakarma Plast supplies premium-quality screw & barrel sets PAN-India and exports widely across the UAE, including Dubai, Sharjah, Ajman, Abu Dhabi, Jebel Ali, Al Ain, and Ras Al Khaimah. The company is recognized for providing Plastic Extrusion Screw Barrel UAE, Injection Molding Screw Barrel Dubai, Groove Feed Screw Barrel Dubai, and Twin Screw Barrel UAE designed for extreme wear resistance and consistent melt quality.
Why UAE Industries Need Customized Screw & Barrel Sets
Every plastic or rubber processing plant uses a unique combination of raw materials, machine brands, output requirements, and process conditions. A standard screw & barrel often cannot deliver the performance needed for modern UAE factories.
Industry-specific customization helps achieve:
- Higher melting efficiency
- Reduced energy consumption
- Lower material wastage
- Increased output and stability
- Longer screw & barrel lifespan
- Better compatibility with additives and fillers
For these reasons, UAE factories—from Jebel Ali Industrial Zone to Sharjah Plastic Cluster—choose manufacturers who provide custom design capability rather than generic components.
Materials & Technical Capabilities at Vishwakarma Plast
As a precision-focused Screw Barrel Manufacturer India to UAE, Vishwakarma Plast uses premium engineering materials and stringent manufacturing standards.
1. Materials Used
- EN41B Alloy Steel – Perfect for nitriding hardness and long service life
- Nitriding Steel (Gas Nitrided / Ion Nitrided) – Superior wear resistance
- Bimetallic Options – Ideal for abrasive and filled material processing (CaCO₃, glass-filled, recycled materials)
2. Hardness & Nitriding Depth
- Surface hardness: 900–1100 HV
- Nitriding depth: 0.5 mm to 0.8 mm
- Uniform hardness across length for stable processing
3. Manufacturing Tolerances
Tight tolerance maintained for:
-
- Flight width
- Pitch accuracy
- Channel depth
- Screw straightness
- Barrel ID roundness
- Flight width
CNC machining ensures minimal friction and enhanced melt homogeneity.
4. Structural & Design Options Available
Vishwakarma Plast supplies all major screw & barrel variants used in UAE factories:
- Single Screw Barrels
- Twin Screw Barrel UAE (Parallel & Conical)
- Groove Feed Screw Barrel Dubai
- Vented Barrels
- High-Performance Bimetallic Screws
- Custom L/D Ratio and Compression Ratio Options
Industry Applications Across the UAE
Vishwakarma Plast fulfills customized requirements across multiple sectors:
1. Plastic Extrusion Plants
Used for pipes, profiles, cable coating, sheets, geo-membranes.
2. Injection Molding Units
High-performance screws for automotive, household, medical & packaging molds.
3. Recycling & Reprocessing Plants
Bimetallic screws ideal for raw materials mixed with dust, impurities, and fillers.
4. PVC Pipe Manufacturing Units
Parallel and conical Twin Screw Barrel UAE designed for PVC stabilization.
5. Sheet & Film Extrusion Units
Precision screw channels ensure uniform melt and thickness control.
How Customized Screw & Barrel Sets Increase Productivity in UAE Factories
1. Reduced Material Wastage
Custom channel depth and pitch result in efficient plasticizing, reducing unmelt and burn marks.
2. Higher Output
Optimized compression ratios increase extrusion and injection throughput by 10–25%.
3. Improved Melt Quality
Better mixing and homogenization ensure superior surface finish and product consistency.
4. Longer Component Life
Nitriding and bimetallic linings resist wear from abrasive fillers and recycled materials.
5. Energy Efficiency
Lower shear heating reduces electricity consumption during long production cycles.
Why UAE Manufacturers Prefer Indian Screw & Barrel Sets
1. High Quality at Competitive Pricing
Indian manufacturers like Vishwakarma Plast offer world-class precision at economical rates.
2. Custom Engineering Support
Machine-wise, material-wise, and product-wise design engineering improves factory performance.
3. Faster Delivery to UAE
Strong export network to Dubai, Sharjah, Abu Dhabi, Ajman, Jebel Ali, and Ras Al Khaimah ensures minimal downtime.
4. Compatibility With All Global Machine Brands
Indian screw & barrel sets can be integrated with:
- Windsor
- KraussMaffei
- Haitian
- Ferromatik
- Milacron
- Toshiba
- Battenfeld
…and many more.
How to Choose the Right Screw & Barrel for Your Machine
Before placing an order, UAE buyers must check:
✔ Material Compatibility
Is the screw designed for PP, PE, PVC, HDPE, ABS, or engineering plastics?
✔ Process Compatibility
Extrusion, injection, recycling, PVC compounding—each requires different screw geometry.
✔ L/D Ratio & Compression Ratio
Higher L/D improves melting; compression ratio affects output and melt strength.
✔ Bimetallic vs. Nitrided Options
Bimetallic for recycling & abrasive materials; nitrided for general plastic applications.
✔ Tolerance & Surface Finish
Precision grinding and polishing reduce friction and improve melt quality.
Key Factors UAE Buyers Must Check Before Ordering Screw & Barrel Sets
- Material grade (EN41B or bimetallic)
- Nitriding process quality
- Hardness uniformity
- CNC machining accuracy
- Barrel heating zone compatibility
- Drive shaft connection design
- Wear-resistance coating type
- Machine make & capacity details
Manufacturing Insights from Vishwakarma Plast
To deliver high-performance Industrial Screws & Barrels Supplier UAE solutions, the company follows advanced production workflows:
CNC Machining for Precision Geometry
Ensures consistent pitch and channel dimensions.
Precision Grinding & Polishing
Improves melt flow and reduces shear heating.
Advanced Nitriding Process
Gas nitriding, ion nitriding, and controlled heat treatment cycles.
Surface Treatment Options
Chrome plating, tungsten carbide coating, and bimetallic alloy lining.
Custom Engineering
- Custom pitch design
- Variable L/D ratio
- Flight hard-facing
- Tailor-made compression ratios
These qualities make Vishwakarma Plast a preferred Jebel Ali Industrial Zone Screw Barrel Supplier for high-output factories.
UAE manufacturers—from Dubai to Ras Al Khaimah—need reliable, high-performance, and customized screw & barrel systems to stay competitive. Vishwakarma Plast delivers engineered, long-lasting, and application-specific solutions for extrusion, injection molding, and recycling plants.
Looking for a reliable supplier of customized screw & barrel sets in Dubai or anywhere in the UAE?
Connect with Vishwakarma Plast today for industry-specific solutions designed to boost your production efficiency.