CUSTOMIZED SCREW BARREL

Vishwakarma Plast is a trusted Customized Screw Barrel Manufacturer in Ahmedabad, Gujarat, India, specializing in the manufacturing of customized screw and barrel sets for different plastic processing, extrusion, injection moulding, rubber processing, recycling, and other polymer processing applications.

Every plastic processing machine and production requirement can be different. Screw diameter, length, compression ratio, flight design, material, processing polymer, feeding method, wear conditions, and operating requirements may vary from one application to another. Our customized screw barrels are manufactured according to the specific requirements of the customer and machine application.

We manufacture customized single screw barrels, twin screw barrels, extrusion screw barrels, injection screw barrels, vented screw barrels, barrier screws, groovefeed screw barrels, and other specialized screw & barrel configurations.

Customized Screw & Barrel Set Manufacturing

At Vishwakarma Plast, we understand that an off-the-shelf screw barrel may not always provide the required processing performance. Our customized manufacturing approach allows customers to specify the important design and application requirements before production.

We can manufacture screw and barrel sets based on:

  • Machine and application requirements
  • Polymer or raw material being processed
  • Required screw diameter and length
  • Screw geometry and flight configuration
  • Compression and metering requirements
  • Feeding arrangement
  • Venting requirements
  • Wear and corrosion conditions
  • Production requirements
  • Replacement or OEM requirements
  • Existing screw and barrel dimensions

Our engineering and manufacturing team works with the available machine details, drawings, samples, dimensions, or other technical information to develop a suitable customized solution.

Customized Screw Barrel for Plastic Processing

Customized screw barrels are widely used in plastic processing where different polymers and production processes require different screw designs.

Vishwakarma Plast manufactures customized screw barrel sets suitable for applications involving PP, PE, HDPE, LDPE, PVC, ABS, Nylon, PET, engineering polymers, recycled plastics, filled compounds, and other polymer materials, depending on the application.

The screw design can be developed around the customer’s processing requirements to support controlled conveying, melting, mixing, homogenization, and metering of the polymer.

Customized Extrusion Screw Barrel

Our Customized Extrusion Screw Barrel solutions are suitable for various extrusion machines and polymer processing applications.

Depending on the extrusion process, the screw and barrel can be designed with suitable feeding, compression, melting, mixing, metering, and venting sections.

These customized screw barrels can be used for applications such as:

  • Plastic profile extrusion
  • Pipe extrusion
  • Sheet extrusion
  • Film extrusion
  • Pelletizing
  • Compounding
  • Recycling
  • Masterbatch processing
  • Cable and wire extrusion
  • Plastic processing lines

Customized Injection Moulding Screw Barrel

Vishwakarma Plast also manufactures Customized Injection Moulding Screw Barrel Sets for replacement and production requirements.

Injection moulding applications can involve different polymers, machine configurations, and production conditions. A customized screw design can therefore be developed according to the machine, material, component requirements, and processing conditions.

Our injection screw barrel solutions are suitable for various plastic injection moulding applications and can be manufactured according to customer-provided drawings, samples, dimensions, or machine details.

Customized Twin Screw Barrel

We manufacture customized Twin Screw Barrel Sets for applications requiring specific screw configurations and processing stages.

Twin screw configurations can be customized according to the processing material and production requirements. Depending on the application, different conveying, kneading, mixing, and processing elements can be incorporated into the required configuration.

Our customized twin screw barrel solutions are suitable for plastic compounding, masterbatch, recycling, filled polymer processing, and other demanding applications.

Customized Screw Barrel for Special Applications

Different materials can create different wear, corrosion, temperature, and processing challenges. Vishwakarma Plast can manufacture customized screw barrel solutions according to the application requirements.

Depending on the operating conditions, customers can discuss requirements related to:

  • Wear resistance
  • Corrosion resistance
  • Abrasive material processing
  • Glass-filled polymer processing
  • Mineral-filled polymers
  • Recycled material processing
  • High-temperature polymer processing
  • Special polymer formulations
  • High-output production requirements

The appropriate material and surface treatment can be considered according to the actual processing conditions.

Screw Barrel Manufacturing as per Drawing or Sample

Vishwakarma Plast provides customized manufacturing support for customers who already have an existing screw barrel but require a replacement.

We can work with available information such as:

  • Technical drawings
  • Old screw and barrel samples
  • Dimensional details
  • Photographs for initial reference
  • Machine information
  • Existing screw geometry
  • Barrel dimensions
  • Processing material details
  • Application requirements

For replacement requirements, the existing component can be evaluated to understand the required dimensions and manufacturing approach before production.

Our Serving Applications

Vishwakarma Plast proudly serves a wide range of Applications with high-performance screw barrel solutions designed for durability, precision, and efficiency.

INJECTION APPLICATIONS

AUTOMOTIVE PRODUCTS

ELECTRONICS & ELECTRICAL PRODUCTS

HOUSEHOLD PRODUCTS

FURNITURE PRODUCTS

COSMETIC PRODUCTS

INDUSTRIAL PRODUCTS

COLLAPSIBLE TUBE PLANTS

SPORTING GOODS

Our Serving Applications

Vishwakarma Plast proudly serves a wide range of Applications with high-performance screw barrel solutions designed for durability, precision, and efficiency.

INJECTION APPLICATIONS

AUTOMOTIVE PRODUCTS

ELECTRONICS & ELECTRICAL PRODUCTS

HOUSEHOLD PRODUCTS

FURNITURE PRODUCTS

COSMETIC PRODUCTS

INDUSTRIAL PRODUCTS

COLLAPSIBLE TUBE PLANTS

SPORTING GOODS

EXTRUSION APPLICATIONS

MONO & MULTILAYER BLOWN FILM

SUTLI PLANT

SHEETS & PROFILE PLANT

BOX STRAPPING PLANT

MONO/MULTI FILAMENT YARN

PVC PIPE PLANT

HDPE PIPE PLANT

THERMOFORMING PLANT

RUBBER COLD/HOT FEED PLANT

CABLE PLANT

COMPOUNDING PLANT

MASTERBATCH PLANT

RAFFIA WOVEN SACKS PLANT

RECYCLING PLANT

PENCIL PLANT

FOOD PROCESSING PLANT

BLOW MOULDING APPLICATIONS

CONTAINER

BOTTLE PLANT

DRUM PLANT

TANK PLANT

TECHNICAL SPECIFICATIONS

Screw & Barrel Size Range

Screw Diameter: 18 mm to 300 mm
Length: Up to 5000 mm

Base Materials

EN41B , D2, M2, H13, 17.4PH, AISI 4340, AISI 4140

Surface Treatments

• Gas Nitriding
• Ion Nitriding
• Vacuum Hardening
• Chrome Plating
• Through Hardening
• Bimetallic Alloy Coating

Nitriding Specifications

Nitriding Layer Depth: 0.4 to 0.5 mm
Nitriding Surface Hardness: 62 to 65 HRC

Bimetallic Coating Specifications

Coating Layer Thickness: 1.5 to 2 mm
Coating Hardness: 65 to 68 HRC

Bimetallic Alloy Materials

• Bimetallic Alloy Materials
• WC (Tungsten Carbide)
• Ni (Nickel)
• B (Boron)
• Cr (Chromium)

FEATURES OF INJECTION SCREW BARREL SET

WHY CHOOSE VISHWAKARMA PLAST?

Advanced Manufacturing Facility

Experienced Engineering Team

Premium Quality Raw Materials

Strict Quality Control Process

Customized Screw Barrel Solutions

Competitive Pricing

Timely Delivery Across India

Exporting to worldwide markets

Office Location

B-21, Akshardham Industrial Estate,
Near Ramol Over Bridge, Opp. Panchratna Industrial Estate,Vatva, Ahmedabad - 382445, Gujarat, India

Call Us Now

+91-72020-74499
+91-99785-26038
+91-97241-52020

Email Address

Info@vishwakarmaplast.com
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